RGE Group

Pallet live racking system

Installation of a high density, pallet live racking system, configured on a (FIFO) First In First Out principle, and able to accommodate over 300 EUR pallets at the RGE Group’s new warehouse facility in Whittlesey, Cambridgeshire...


Client Background

The RGE Group is based in Cambridgeshire, with additional facilities in Europe, the USA and China. They specialise in precision plastic injection mouldings, tooling and product development, and their products can be found in a large number of household goods 


RGE Group


Whittlesey, Cambridgeshire

Project Summary:

Installation of a high density, pallet live racking system, configured on a (FIFO) First In First Out principle - accommodating over 300 EUR pallets...

Pallet live racking system
High density pallet live storage system

“SEC Storage worked closely with us and helped to conceptualise a solution which means the new Whittlesey warehouse can facilitate our growth and form the foundations of our automation plans, ultimately helping us to deliver efficiencies for our customers”.


Neil Simons

Logistics Manager at RGE Group

Pallet live racking
Dynamic pallet live storage

A dynamic solution, in the form of a pallet live racking system


Exceptional sales growth and a recent contract award from a leading home furniture retailer has seen the RGE Group need to increase its storage capacity. An initial appraisal from SEC Storage found that the non-perishable, low SKU profile of the plastic containers would be suited to a dense storage system.


Understanding the RGE Group’s production process meant that SEC Storage knew the storage system would have to work seamlessly with the despatch process and as a result, a pallet live racking system was specified .


The pallet live racking system was configured on a (FIFO) first-infirst-out basis, and able to store over 300 EUR pallets. The system, by its nature, provides the highest storage density in the new warehouse and delivers pallets effortlessly to the despatch area.


Further product analysis enabled SEC Storage to develop a unified bay size to accommodate the two different pallet sizes, further maximising capacity and operational flexibility


Each pallet racking bay stands at over 6 metres high, and the 4 degrees slope delivers pallets to despatch on zinc coated rollers complete with speed controllers and a safety separator


Installed as Phase One to meet initial storage needs of 300 pallets, the warehouse has the ability to accommodate over 2,100 pallets across 114 lanes of pallet live storage, allowing RGE to meet their future growth and capacity needs

Before you go...take a look at some of our other storage projects